Rod seal factory today: Before examining how mechanical seals function it is important to understand other methods of forming this seal. One such method still widely used is Gland Packing. Gland packing is a braided, rope like material that is packed around the shaft – physically stuffing the gap between the shaft and the pump housing. Gland packing is still commonly used in many applications, however increasingly users are adopting mechanical seals for the following reasons; The friction of the shaft rotating wears away at the packing over time, which leads to increased leakage until the packing is adjusted or re-packed. The friction of the shaft also means that packing also needs to be flushed with large volumes of water in order to keep it cool. Packing needs to press against the shaft in order to reduce leakage – this means that the pump needs more drive power to turn the shaft, wasting energy. Because packing needs to contact the shaft it will eventually wear a groove into it, which can be costly to repair or replace. Find extra details on spring seals.
Types of Mechanical Seals – Several types of mechanical seals are available. Some of the popular ones include: Balanced and unbalanced seals; Pusher and non-pusher seals Cartridge seals. A mechanical seal consists of rotary and stationary faces running against each other. These faces apply a closing force against each other using springs and the pressure generated from the process fluid. This way, a seal is formed to prevent the fluid from leaking between the rotating shaft and the pump housing. Mechanical seals can be selected based on the type of pump application. Choosing the wrong seal can affect pump performance and lead to damage and costly repairs. An unbalanced mechanical seal is preferred if the pump needs to operate at a lower pressure. However, high pressure pumping applications require balanced mechanical seals. Balanced seals also perform better in high temperature operating conditions. Cartridge seals require less maintenance but are more expensive, hence used for limited applications.
Good sealing performance: Because the system works outdoors, there is no leakage oil recovery system, and the working medium will directly pollute the environment after leakage, so external leakage requirements are strict. At the same time, for the requirements of hydraulic oil heating control, pressure maintaining or maintaining position, the internal leakage requirements are also very strict. High pressure: The working pressure of the hydraulic system is high, usually above 20MPa, and the highest is about 40Mpa, which is higher than the general industrial hydraulic system pressure, so the sealing pressure resistance requirements are high.
It can be used as a guide ring for the piston rod to support and guide the piston rod. It has excellent vibration damping performance and is simple and safe to install. It is made of metal and plastic materials. It can prevent work stagnation and violent vibration. The embossed structure facilitates the formation of lubricating micro-pits and improves lubrication. At the same time, the seal prevents the intrusion of tiny foreign objects and protects the sealing system.
According to the material, DMS Seals’s products are divided into several categories, and oil seals are one of them. Oil seal has the following advantages: well-chosen materials, reasonable design, stable performance, excellent quality, and affordable price. Such a product is up to the market demand. DMS Seals has been focusing on all kinds of rotary shaft seals, bulk oil seals wholesale, and also can custom oil seals according to customers’ requirements. If you are looking for a professional oil seal manufacturer and reliable oil seal supplier, welcome to contact us.
The rod seals can be operated with or without lubrication. We guarantee strong dimensional stability and a low coefficient of friction. Changes in temperature do not affect its performance. It is easy to install and can be used with piston rods with the larger diameter and heavy-duty hydraulic rod sealing systems to provide a tight and excellent seal. DMS Seals with 12+ years of experience for manufacturing rod seals, we are confident to provide top quality & satisfying product. There are hydraulic rod seals, piston rod seals, etc for selection, welcome to contact us for further details.
Influence of flange form: Different flange forms require different gaskets. Smooth-faced flanges are generally only used for low pressure, with soft thin gaskets; under high pressure, if the strength of the flange is sufficient, smooth-faced flanges can also be used, but thick soft gaskets should be used, or inner belt reinforcement should be used. Wound gasket for ring or reinforcement ring. In this case, metal gaskets are also not suitable, because the required pressing force is too large, resulting in large deformation of the bolts, making the flange difficult to seal. If a metal gasket is to be used, the smooth surface should be reduced to reduce the contact area with the gasket. In this way, under the condition of the same bolt tension, the compressive stress of the reduced narrow smooth surface will increase.
Supplied in rolls or open loops. The open ring can be directly installed and used, but it must be cut when the roll is used, and the cutting length must be calculated in advance: there can only be one opening, the opening form is an oblique 45° opening, and the opening distance is about 3-15mm, or the diameter of the guide ring 3-5% of . Under normal circumstances, the openings are oblique openings. Straight openings or zigzag openings are rare and have specific uses and purposes. There are two purposes for the opening. The first is to facilitate installation. If it is not opened, it is an integral ring, which is difficult to install or impossible to install, so it must be opened. Secondly, the opening and a certain opening distance are reserved to facilitate the automatic coordination of volume changes. Otherwise, the movement may be stuck or the moving parts may be pulled due to the excessive expansion of the guide belt under certain conditions. Coiled ones are relatively cheap, and the same coil can be used to make guide rings of different sizes. See extra details on dmsseals.com.
DMS Seals is a scientific and technical mechanical seal manufacturer and oil seal supplier specializing in seal production, sealing material development, and the conception of sealing solutions for special working conditions. We have 120 employees, including 70 senior technicians. DMS Seals has a number of invention patents and leading production processes. The R&D team is able to design and develop Rubber Seal & Hydraulic Seals for various mechanical sealing systems under complex conditions. We have already passed the certification of ISO 9001 and TS 16949.
