Lead frames provider today: At present, our company has introduced 3 sets of Sei bu slow wire cutting machines, whose processing accuracy is within 0.002MM. They are mainly used to process various precision, small and complex terminals, shrapnel, and bracket molds. They mainly control product accuracy while also improving cutting, Speed, the cutting speed can reach 220mm/min. Fortuna has 8 sets of grinders, among which the machining accuracy can reach within 0.002mm. It is capable of precision grinding of various materials and is easy to operate. It can not only complete the processing of conventional parts such as shafts and ball shaft couplings, and can also complete the processing of parts with various complex shapes. Discover even more info at lead frame suppliers.
In order to achieve the high quality requirements of customers with zero defects, we have introduced 5 sets of CCD automatic inspection equipment to directly realize the visual inspection and size inspection during production. Quality management system fully complies with IATF16949:2016. The quality is analyzed and monitored through five factors:man, machine, material, method and environments. Through the use of various tools that include PPAP, CP, FEMA and SPC, we continually and successfully guarantee that our commitments to you are met. We have also integrated these tools with some other quality processes to ensure added value and excellence.
Design Features To Optimize For CNC Machining – Incorporating specific design features can significantly improve the efficiency and quality of CNC machined parts. Paying attention to these details can enhance the machining process and result in superior products. Hole and Slot Design – Holes and slots are common features in CNC machined parts. Optimal hole sizes and depths vary depending on the material and intended function. Generally, avoiding extremely deep or very small holes can prevent issues during machining. When designing slots, consider the width, depth, and spacing. Properly designed slots can enhance the part’s functionality and make machining more straightforward. Avoiding overly narrow or deep slots can reduce the risk of tool breakage and ensure smooth machining.
Iterating designs based on test results can lead to optimal performance and reliability. Continuous testing and refinement ensure that your parts meet the highest standards and are ready for real-world applications. Cost-Effective CNC Machining Design Practices – Implementing cost-effective design practices in CNC machining can significantly reduce production expenses and improve overall efficiency. These strategies will help you optimize your designs without compromising on quality. Discover extra information at dgmetalstamping.com.
Customization of mold materials: select appropriate mold materials and processing methods based on the structure and material requirements of customer products to ensure that the mold produces products that meet customer drawing requirements; Product size and design customization: assist customers in optimizing drawings and designing and optimizing molds to meet the specific functional requirements of the product. Customization of quality requirements: set product quality standards according to the actual needs of customers. If necessary, cooperate with customers to purchase corresponding quality testing equipment to ensure that the products produced meet customer requirements.
Part Complexity and Geometries – Complex designs can significantly impact CNC machining time and cost. Simplifying part geometries where possible can lead to more efficient machining. However, complex parts are often necessary, especially in high-tech applications. For complex parts, consider using multi-axis CNC machines that can handle intricate shapes and features. Designing with these capabilities in mind can lead to more efficient and cost-effective manufacturing.
The factory has strong technical force, with 45 professional mold technicians and 5 mold design engineers, from product evaluation to mold design, manufacturing, assembly and production, a one-stop service. There are 70 sets stamping machines, punching tonnage from 25-200 tons, stamping speed can reach 1200 times/ min. We can produce different material with thickness 0.1-5.0MM, Single stamping terminal monthly maximum capacity is 30 million pieces, shrapnel is 5 million pieces. At present, the utilization rate of equipment stamping equipment is 60%. The factory has 40 sets of 5-axis CNC machines and 2 sets of 6-axis CNC machines that imported from Japan. The processing diameter is from 1.0-32MM, the processing precision is 0.005MM, and it can process different materials. The current equipment utilization rate is 70%. The factory is located in the Matigang Industrial Zone, Dalingshan Town, Dongguan City, a famous manufacturing city, 500 meters away from the highway intersection and 40 minutes drive from Shenzhen Airport.
