Level measuring instruments factory today: Effective Echo Management- Pulse radar technology generates echoes at certain time intervals. This feature enables radar sensors to handle echoes and distinguish echoes. A common occurrence in complex process vessels and solid material silos. This capability greatly enhances the accuracy of measurements in situations where traditional methods may struggle. The versatility and dependability of radar level measurement make it suitable for a range of applications. Here are some important areas where radar sensors excel- Process Tanks-In industries, radar level sensors are deployed to monitor levels in process tanks. Whether its chemicals, petroleum products or water treatment facilities radar sensors provide real time data to optimize process control. Storage Tanks- Large scale storage tanks require precise level monitoring to efficiently manage inventory and prevent overfilling or underfilling. Radar sensors are the trusted choice for maintaining inventory balance. See more info at level measurement instruments.
Mechanical interference, the so-called mechanical interference, means that some components inside the radar level sensor will also vibrate due to the large-scale vibration or impact of the external machine, and even undergo displacement and deformation, which may also cause the pointer of the instrument head to loosen and cause measurement. error. In this case, we usually use spacers, shock springs, etc. to cushion the shock.
Working principle: Tube in the liquid level meter has a magnetic float, float design, according to the proportion of medium float magnet steel and container liquid level at the same level, wholesale liquid level gauge in a semiconductor magnetel liquid level gauge sensor LED display scale, and orderly arranged from top to bottom, and LED module corresponding to the magnetic field magnetic sensor, the magnetic semiconductor, triggering the corresponding digital circuit, liquid level above the red LED display, The LED below the liquid level gauge is displayed in green, the red in gas phase, and the green in liquid phase. The red-green junction is the actual liquid level in the container.
Rod antenna: generally used in strong corrosive environments, with weak anti-interference ability and small range; Flare antenna: stronger anti-interference ability, suitable for more complex environments. The larger the bell mouth, the more concentrated the energy, and the larger the measuring range; Parabolic antenna: the focusing effect is stronger than that of the bell mouth, the anti-interference ability is the strongest, and the range is the largest.
What are the characteristics of radar water level meter? All measuring components are designed in an integrated manner, and there is no mechanical wear during measurement. Because the measurement is a non-contact measurement, it is not affected by the physical properties such as the density and concentration of the water body, it is not easy to be washed away by floods, has a long service life and is easy to maintain. The advantages of the radar level transmitter are obvious. The editor warmly reminds that to choose the right one, it is still necessary to meet your own situation.
For more accurate measurement in deaerators, magnetrol guided wave radar (GWR) is a preferred option. Since its performance and accuracy are not contingent on the specific gravity and/or inference, it can provide reliable measurements in all situations, including the difficult and turbulent process conditions of deaerators and feedwater heaters. In addition, GWR does not require external inputs or calibration to achieve specified performance. This effectively eliminates the introduction of errors during the calibration process or from external sources, i.e., pressure and temperature. With this high level of accuracy, operators can trust that their deaerators will be well controlled. Discover additional details on kaidi86.com.
In addition, some silos in cement plants are very high, such as homogenizing silos of 50cm. It takes time and energy to board high silos to debug radar, so it is recommended to choose HART handheld operators that can be debugged remotely in the central control room. In the central control room, the range and other basic parameters can be set, and the radar echo waveform can be observed, and the waveform can be used for remote diagnosis and debugging, greatly reducing the on-site work intensity of the staff, to avoid the risk of climbing operation. The smart radar level gauge commonly used at present also has a function similar to “driving recorder”, that is, when the material surface mutation occurs on the scene, it can capture the radar echo waveform at that time, which is very useful for debugging the silo under complex conditions.
KAIDI level transmitter manufacturer is dedicated in providing complete customized solutions for a wide range of industrial automation process applications – in material level, liquid flow, pressure and temperature. We are constantly developing and innovating, our core vision – “to provide solutions that exceed customers’ expectations. In 2012, the company successfully expanded its operations both locally and internationally, achieving global success and recognition for quality fork type level switch, magnetic level gauge products and services. The Magnetic Level Gauge all use vacuum tube technology, with a lifespan of 3-5 years, and protection grade is up to IP68, not easy to fade.
For the continuous measurement of corrosive, high viscosity, flammable and toxic liquids, liquid-liquid interface and solid-liquid interface that are difficult to measure by ordinary liquid level meter , ultrasonic level meter should be selected, but should not be used in occasions with large liquid level fluctuations . Ultrasonic level meter are suitable for measuring media that can fully reflect and transmit sound waves, but should not be used in vacuum. The ultrasonic flow meter should not be used in process equipment where internal obstacles affect the propagation of sound waves.
The second case is that, in order to ensure the fluidity of crude oil, offshore oil platforms usually use hot medium oil heating pipes to heat the crude oil to ensure that it is stored within a certain temperature range. As the crude oil in the lower tank contains a small amount of water, some of the bottom water will precipitate out of the bilge water after standing, and the water vapor will evaporate during the continuous heating process. The water vapor condenses on the antenna at the top of the tank to form water droplets, causing a strong false signal at the top. Therefore, false signals are suppressed within 0~0.25m and the suppression line is set to 120dB to avoid false signals caused by water vapor condensation and level jumps at the top. In response to this situation, after on-site analysis and research tests decided to do a good job of pre-dewatering treatment, the water content of the crude oil in the lower tank is controlled at less than 0.5%, the heating temperature of the crude oil tank is controlled so that the crude oil in the tank is lower than 65 ℃, and the instrumentation is covered with thermal insulation materials on the outside, etc. Through the above measures, the phenomenon of level jumping caused by the formation of condensation at the antenna of the radar liquid level meter is eliminated.
