Radar level sensor supplier factory by Kaidi86: Continuous measurement: continuous measurement of the liquid level changes, can realize the continuous measurement of the instrument has a level meter or level transmitter; level measurement: detect whether the liquid level reaches the upper limit, lower limit and so on a particular position is called level measurement, can realize the level measurement of the instrument has a level switch. In water treatment, the use of liquid level of the upper, middle and lower level to control the lifting pump on or off and level alarm. The development of science and technology to today, has produced countless kinds of liquid level measurement methods, from the ancient scale, the development of modern ultrasonic, radar measuring instrument. Liquid level measurement technology has also experienced a qualitative leap, the measurement of liquid level instrumentation is also a lot, do you know what are there? See additional info at radar level transmitter manufacturer.
Temperature Compensation- Precision in Any Environment Another advancement in guided radar level measurement technology is the incorporation of mechanisms that compensate for temperature variations. Temperature fluctuations in microwave module circuits can lead to inaccuracies in measuring levels. To tackle this challenge, radar level measurement systems have implemented creative solutions. A crucial aspect of these advancements involves allocating a portion of the radar transmission pulse as a reference pulse. This reference pulse serves as a benchmark for comparing measurements enabling temperature calibration. When temperature changes occur the radar sensor can adjust its measurements accordingly ensuring that environmental conditions have no impact on accuracy. This temperature compensation feature is particularly valuable in applications where significant temperature shifts are common. Industries dealing with temperatures or processes prone to variations, such as petrochemical or food manufacturing sectors, rely on precise measurements. Radar sensors equipped with temperature compensation mechanisms rise to the occasion by delivering reliable results despite changing conditions.
Application conditions, application conditions generally include calm liquid level, slightly fluctuating surface, turbulent surface, with stirring, with foam and so on. The more complex the conditions, the more interference echoes, and the smaller the actual measured range. In a complex environment, a precision radar with strong ability to deal with interference echoes or an antenna with a larger size should be selected.
The electromagnetic wave emitted during measurement can pass through the vacuum, no transmission medium is required, and the anti-interference ability is strong, and it is not affected by temperature, wind, water vapor, water mist, rain, etc. It can be used for liquid level measurement of almost all liquids, and can be continuously measured on-line unattended. Large measurement range, high precision, mature technology and stable performance.
Any appreciable gain in boiler feedwater achieved through the process reduces the amount of energy (fuel) required at the boiler— in fact, every 10.8°F (6°C) rise in boiler feedwater amounts to a one percent savings in fuel cost. Inadequate level controls can inhibit the deaeration process (level too high) or reduce/shutdown feedwater flow to the boiler (level too low). The former affects hardware longevity and efficiency, while the latter risks production losses and possible damage to pumps.
In the process of cement production, material level detection and material level alarm control play an important role from mining and crushing to storage and packing of finished cement. But because of the complex working conditions of cement plant, radar level meter has no small difficulty in measuring. Today, I would like to talk with you about specific difficulties and solutions. First cement plant material for measurement in the dust under the condition of particularly large, especially some pneumatic feed bin, involves the kinds of materials, material particle size is differ, dielectric constant is different also, such as broken limestone, raw meal, clinker, fly ash, coal, cement, the level of the bunker, it is very difficult to accurately measure Especially fly ash bin with low dielectric constant.
With emphasis placed on customer satisfaction, innovation, product development and overall business transformation, the company continued to innovate and expand with each passing year. KAIDI has successfully achieved global recognition, obtaining the leading position as Asia’s top process automation sensor manufacturer. In the past 5 years, the company has undergone tremendous growth and development – flourishing internationally and providing customers worldwide with the best customized solutions for process automation. See additional info at https://www.kaidi86.com/. Kaidi Energy is a level gauge manufacturer which more than 20 years of industrial automation experience.
Thermal interference. During the operation of the thermal power plant, its thermal equipment will generate a lot of heat, causing changes in the surrounding instruments and ambient temperature. This is what we call thermal interference. These disturbances can affect the components of the magnetrol radar level gauge and further create problems such as inaccurate measurements. Light interference, light interference mainly exists in semiconductor components. Many components used to control instruments are made of semiconductor materials whose conductivity changes under the influence of light. This will affect the normal use of the radar level gauge.
The installation of the liquid level gauge should be away from the inlet, outlet, eddy current or protrusions on the inner wall to avoid the interference of electromagnetic waves and affect the measurement. When installing the guided wave radar, make sure that the diameter of the short pipe at the flange connection is greater than the height of the short pipe, otherwise the cable will contact the short pipe wall due to shaking, and the liquid level cannot be measured accurately. How to choose a model, in the final analysis, you still need to understand your own working conditions and the characteristics of different instruments, and judge whether the two match, so that you can get twice the result with half the effort.Want to know about ultrasonic flow meter advantages and disadvantages, click here.
The whole process measurement is rain proof, corrosion proof, high temperature, high pressure, leakage proof, no blind area, eye-catching display, intuitive reading, and a wide measurement range, suitable for all kinds of towers, tanks, tanks, spherical vessels and boilers and other equipment continuous measurement of liquid level. Optional liquid level alarm switch, can realize the upper and lower limit of liquid level alarm and control.
